
Services: 3D Scanning, Reverse Engineering, CAD Modelling, Product Design, 3D Printing
Project Overview
This project involved redesigning the front grill of a classic 1970s Alfa Romeo Spider. The original component required reverse engineering to recreate accurate geometry before developing an improved CAD design.

Original front grill of the 1970s Alfa Romeo Spider
Challenge
The original grill component had limited digital documentation and required reconstruction from the physical part. Maintainingthe original styling while improving manufacturability was a key objective.
Solution
The part was analysed and digitally reconstructed using reverse engineering techniques. A new CAD model was created, allowing design adjustments while preserving the appearance of the original component.

Raw scan data

CAD models of the original design & custom design
Result
The final CAD model enabled accurate reproduction and further design development, providing a practical solution for restoring and reproducing classic vehicle components.

Custom grilles & original grille

Final installed appearance of custom grille

Installed appearance comparison
